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Thursday, March 6, 2025

Bosch Rexroth expands electrical portfolio for cellular machines


Bosch Rexroth is increasing its eLION electrification vary to incorporate off-highway machines with 96-volt electrical architectures.

The corresponding portfolio of inverters and motors, together with the brand new EML1 collection, is designed for compact and highly effective building machines.

The eLION Energy&Movement Management software program platform, which is standardized amongst all voltage courses, creates quite a few synergy results throughout all the mannequin vary.

Within the high-voltage vary, the newly developed EMP1 motors with as much as 50 % greater energy density save worthwhile set up area and allow productiveness will increase on building websites and fields in addition to in forestry, logistics and municipal purposes.

Electrification within the off-highway market is progressing throughout all machine sizes. Many producers are beginning the transformation with compact 96-volt machines. With the extra portfolio for this voltage class, Bosch Rexroth is creating the premise for environment friendly electrification of all the machine fleet via standardized interfaces, numerous off-highway automobile capabilities and ideas for practical security.

The 96-volt portfolio for compact and highly effective off-highway machines equivalent to wheel loaders or telehandlers additionally consists of the brand new EML1 everlasting magnet motor collection. With 4 lengths and variants for direct connection to pumps or gearboxes, this opens a variety of purposes.

There are additionally three compact, water-cooled inverters from the EDL1 collection within the energy vary from 25 to 45 kW nominal energy with CAN J1939 communication, UDS diagnostic protocol and totally built-in practical security primarily based on ISO13849. The mixture of EML1 motors and EDL1 inverters permits a peak energy output of 80 kW.

The eLION Energy&Movement Management software program platform reduces the complexity of electrification, optimizes machine efficiency and achieves an working really feel comparable to traditional drives. That is achieved via three software program modules: Energy Management (PCL) for HV Coordination and Communication, in addition to Electrical Security and Energy Administration.

As well as, the software program modules eDA eLION and eOC eLION guarantee an application-optimized driving perform and extremely environment friendly work capabilities with low-noise hydraulic operation. The market launch is deliberate for the tip of 2025, with preliminary pilot initiatives already underway.

As a part of its scalable eLION high-voltage portfolio, Bosch Rexroth presents the brand new EMP1 motor collection, which offers as much as 50 % extra energy in the identical set up area because of an optimized electromagnetic design. This makes drive options much more compact and lighter. Out there in 5 lengths within the steady energy vary from 30 to 175kW, the high-speed motors are equally appropriate for electrification of the drive practice, as a generator and as a pump drive for hydraulic work capabilities thanks to numerous winding configurations.

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