Flash Battery has launched its new laser-welding automated module meeting line.
The results of an funding of over €6 million, the brand new line is the core of the corporate’s current headquarters growth which added 2,200 sq. metres devoted to a totally automated space for battery module meeting.
With an annual manufacturing capability reaching 90,000 modules, this division is designed to deal with the whole welding and mechanical integration course of inside a managed setting.
Flash Battery has chosen to internalize and develop all key course of expertise inside its HQ: from its proprietary battery administration system to mechanical and electrical design, course of validation, and predictive upkeep.
With the mixing of this new module meeting line, the corporate finalizes its in-house manufacturing consolidation course of, now additionally immediately controlling welding and meeting actions beforehand outsourced to exterior suppliers. Apart from the cells – sourced from high international producers – each section is now managed and supervised immediately by Flash Battery.
This built-in administration mannequin permits the corporate to ship totally tailor-made options aligned with every buyer’s software wants, sustaining constant requirements of high quality and efficiency, even in advanced and dynamic industries.
“Bringing battery module meeting in-house means going on to the supply of the provision chain,” says Marco Righi, CEO and founding father of Flash Battery. “For cells, we depend on main international suppliers, deciding on a number of suppliers for every sort to extend provide chain reliability and improve our negotiating energy. Latest geopolitical and financial developments have confirmed the significance of getting direct management over manufacturing to cut back lead instances and provide points.”
The brand new meeting line is engineered to rapidly change between configurations, managing 13 module variants with changeover instances of lower than 10 minutes. This allows Flash Battery to reply rapidly and precisely to even probably the most particular buyer necessities, supporting the creation of optimized electrical programs with out compromising on time or high quality.
Laser welding ensures stronger mechanical and electrical joints, better resistance to vibrations and decrease power dispersion. That is important for reaching steady and dependable efficiency, notably in demanding industrial functions.
The road operates by way of 4 core automated phases. The primary is cell loading and automatic inspection utilizing optical inspection programs and high-precision sensors. Subsequent is module formation with robotic stacking and placement of parts right into a containment construction for subsequent welding. Then, laser welding of frames and bus bars join the cells for a sturdy and environment friendly electrical connection. Closing compliance testing embody security, insulation, and mechanical resistance checks. Solely modules that go all checks are labelled and despatched to Flash Battery’s battery pack meeting strains.
“With this new line, we’re taking a decisive step towards a extra autonomous, environment friendly, and dependable manufacturing mannequin,” provides Marco Righi. “Integrating manufacturing expertise permits us to reply promptly to buyer wants and ship tailor-made options with top-tier high quality and efficiency. It is a key aggressive benefit in a always evolving market.”
With this robust in-house autonomy, and the upcoming launch of European gigafactories devoted to LFP (Lithium Iron Phosphate) cell – a protected, steady, and cobalt-free lithium expertise – Flash Battery will quickly be capable of supply prospects a totally European provide chain.
Pictures courtesy of Flash Battery
