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Monday, January 27, 2025

Ford’s ‘Lifetime’ Air Filters May Be The Worst Engineering Selection Ever


Lifetime or sealed car elements don’t at all times find yourself working as meant. Whereas automakers promote patrons on the flexibility to by no means have to vary this fluid or swap out that filter, you normally have to finish up doing one or the opposite. I as soon as had a Chevy Sonic with a sealed transmission that began having, you guessed it, transmission issues. Servicing it was a trouble in fact however nothing the supplier techs couldn’t deal with. What occurs when what would in any other case be a easy engine half turns into an enormous trouble? Simply ask any proprietor of the first-gen Ford Focus or Fusion.

2009 Ford Fusion Hybrid

2009 Ford Fusion Hybrid
Picture: Ford

In most automobiles, the air filters are considered one of, if not the simplest, part of the engine to switch. You normally have to switch them each few thousand miles they usually’re actually low-cost. Ford, in its infinite knowledge, took this low-cost piece of automotive tech and made it infinitely more durable and dearer to switch for no motive in any respect. 

Ford acquired the intense thought to put in lifetime air filters good for 150,000 miles within the 2003-2007 Focus and the 2010-2012 Ford Fusion/Hybrid. The filter was sealed inside its plastic housing and couldn’t get replaced or serviced by both the proprietor or Ford sellers. Properly, it appears Ford beneath estimated the little Focuses and Fusions of the early ’00s as loads of people do want to switch the filters, and it’s a complete ache within the ass.

A video posted to YouTube by Uncommon Traditional Vehicles & Automotive Historical past particulars how eradicating the filter and its housing required eradicating the motive force’s facet entrance wheel and interior fender liner to get to the field. Doing this on the Fusion was even worse as one proprietor defined on the Fusion Hybrid homeowners discussion board.

Right here my steps to switch the lifetime air filter on a 2012 Ford Fusion Hybrid (YouTube movies linked):

1. Jack up the car on entrance driver’s facet pinch weld. For those who have no idea how to do that, discuss with the proprietor’s handbook.

2. Take away the entrance left wheel.

3. Take away the fender liner. The clips are 2 items. Loosen the pins with a flathead screwdriver and use lengthy needle noose plyers to drag it out. Use warning to not break them. They promote the clips at Ford Dealerships for tremendous low-cost in case you do. Video to take off fender liner: The best way to change head lamps on 2012 Ford Fusion – YouTube

4. Take off the entrance bumper. Some else posted that they didn’t have to do that to switch the filter. That can make this job a lot more durable. Pull it – it’s easy: 2010- 2012 Ford Fusion The best way to take away entrance bumper – YouTube

5. Take away the battery: Ford Fusion Hybrid Engine Bay Battery Substitute – YouTube

5. Unscrew the clamps on the air consumption meeting. Additionally unscrew the clamps on the resonator (small oval factor on the air consumption meeting).

6. Unscrew the bolts on the lifetime air filter. They’re simple to search out. Unplug the MAF. Take away the filter.

7. Put the brand new filter in. It’s considerably tough to get it again within the air meeting. You may wish to seize and additional set of fingers to use downward stress.

8. Screw on the bolts for the lifetime air filter, plug within the MAF, and reattach the clamps on the meeting.

9. Reinstall the battery. Put the bumper again on. Put the fender again on. Put the wheel again on.

10. Because the automotive was taken off the 12 V battery, you will have to re-trim the idle. Seek advice from the part on web page 292 of the proprietor’s handbook to do that. As a result of the MAF sensor was changed, don’t skip this step.

It’s a reasonably simple job. I hope this helps. I could have missed a step or two but it surely’s fairly simple to determine. Completely happy to report that after doing this it looks as if the automotive has a little bit bit extra energy and begins up a bit smoother.

Connected are footage of a service process from the supplier, the automotive jacked up, and the previous air filter we opened up with a noticed.

Hope this helps.

Image for article titled Ford's 'Lifetime' Air Filters Might Be The Worst Engineering Choice Ever

Screenshot: Uncommon Traditional Vehicles & Automotive Historical past YouTube

As soon as the filter is ultimately eliminated and the housing reduce opened, you possibly can see that the filter inside is certainly distinctive, with 5 layers and nearly a honeycomb look to it.

There’s a answer as Uncommon Traditional Vehicles identified on YouTube. An organization by the identify of Dorman Engineering makes a substitute filter field that enables for substitute of the air filter itself, making it similar to practically each different automotive on the street. It’s not low-cost although and seems to price wherever from $250 to properly over $300. Pricy, however possibly the brand new one will final the remainder of the lifetime of the car.

Automobile elements like this are unusual to see. They’re usually good examples of simply how quick sighted engineering will be.

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