Since its introduction in 2008, Rota’s exterior sensor know-how has revolutionised how place sensors are carried out in hydraulic cylinders. Initially designed to propagate a magnetic area by way of a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies akin to deep drilling had been both not potential or economically viable. With the most recent developments, together with a discount in magnet measurement by as much as 88%, the brand new Elu Sequence gives even better potential for price financial savings and operational effectivity. This makes it a super answer for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling may compromise the structural integrity of the cylinder or improve prices. The El collection enabled exterior sensor mounting, eliminating the necessity for inner modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty purposes, akin to steering programs in agricultural equipment or long-reach hydraulics in transportation automobiles.
With the most recent Elu collection, Rota has taken this idea even additional. By lowering the magnet measurement by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – crucial in lots of OEM designs. This flexibility allows seamless integration into present programs, making it a plug-and-play answer for producers.
Value advantages
One of the crucial important cost-saving points of the Elu sensor is the minimal machining required. Putting in the magnet includes milling a easy slot within the piston, at a price of roughly one euro per cylinder. That is drastically decrease than conventional strategies, akin to deep drilling, which not solely incurs increased prices but additionally compromises piston rod power.
In long-stroke cylinders, gun drilling is usually essential to accommodate conventional inner sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Sequence supplies an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The flexibility to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout totally different fashions and determine so as to add sensors solely when the appliance requires it. This “modular” strategy can result in important stock price reductions, as the identical base cylinder can be utilized throughout numerous configurations. Moreover, the smaller magnet measurement means the Elu sensor can match into most cylinder designs with out requiring modifications to the general dimensions, making it simpler for OEMs to combine the know-how with out re-engineering their programs.
Larger potential
In industries like transportation and agriculture, the place tools sturdiness and precision management are paramount, the Elu collection gives crucial benefits. For example, in agricultural equipment, the place exact steering and hydraulic management are obligatory, the Elu sensor permits for real-time place monitoring of cylinders, bettering operational effectivity and lowering put on and tear on equipment. Equally, in heavy-duty transport automobiles, the place hydraulic programs are integral to lifting and loading mechanisms, the Elu sensor supplies sturdy, dependable suggestions, enabling smoother operations and bettering security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh circumstances, makes it preferrred for outside and high-intensity purposes the place downtime will be expensive. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices making certain increased productiveness for end-users.
With the brand new Elu collection, Rota has not solely superior the know-how behind exterior sensors but additionally made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The decreased magnet measurement, decrease machining prices, and modular integration potential provide a transparent path to bettering operational effectivity and reducing general manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu collection sensor positions itself as a vital innovation that may assist producers keep aggressive whereas assembly the wants of more and more subtle purposes.
Rota will probably be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
